Monday, 12 October 2015

INTERPHASE TRANSFORMER


n number of batteries can only be connected in parallel when their terminal voltages are equal , as otherwise there will be internal circulating current.
Let us look at the above figure , the terminal voltage of each three batteries are V1, V2 and V3 respectively. Let us assume V1 > V2> V3 ,then V1 will drive current into both the load resistor R1 and the two batteries V2, V3.

Same is the case with multiple rectifiers operating in parallel. Rectifier units can be thought of as a battery whose terminal voltage can be varied from zero to rated voltage. Thus parallel operation of two rectifier units is a bit complex as their direct voltages are constantly fluctuating.
Such systems can be operated without circulating current if at all instant of time, their direct voltage are equal(Considering rectifier outputs have ripple contents). Thus, not only the average DC voltage of the two systems must be equal but also their ripples must coincide.

However, it is desired that the ripple voltages instead of coinciding are so displaced that their superimposition results in higher pulse numbers. Note that higher pulse numbers mean smoother output DC and lesser amount(Cost and weight) of filter circuitry required. Through INTERPHASE 
TRANSFORMER or IPT , two rectifier systems with displaced ripple voltages are paralleled. The parallel connection does not affect the working of each individual group. It absorbs, at any instant the difference between the direct voltage of the individual systems and must be designed for the time integral of this voltage.




















The figure shows two rectifier units connected in parallel via IPT. It shows the direct current through the IPT. This transformer absorbs at any instance, the voltage difference between the individual groups and thus maintains independent operation of these groups.With respect to the voltage difference to be absorbed, the two windings of the IPT are in series connection. Thus the voltage difference can be balanced by the emf induced in these windings-just as in normal transformer. The voltage impressed on the primary winding is balanced by the induced emf. However, inducing the balancing emf needs a changing magnetic flux and exciting ampere turns, which is the difference of the direct currents to be combined (since these currents pass in opposite direction through the window of the IPT). 
If these currents are well balanced, the core will not be driven into saturation by the dc ampere turns, even without an air gap. The time integral of the voltage to be absorbed by the IPT is a function of the dc voltage, of the operating conditions and of pulse number. For a regular transformer, operating at 50 Hz, the maximum flux density is taken near 1.5 Tesla. For an interphase transformer a lower value near to about 0.9 Tesla , is taken, since the magnetic flux is alternating with three times the supply frequency, if the two three pulse systems are combined.
In all electro-chemical, electro-metallurgical and traction applications, several converters are operated in parallel in order to meet very high current requirements.

Design Features

An IPT can be either a wound type or a bar mounted type depending on the voltage to be absorbed and the direct curent rating.

Wound type
The wound type interphase transformer is like a single phase transformer with the windings on the two legs of the core.
The total number of turns in each winding is divided equally and accommodated on the two limbs.

Bar mounted type

In this type of interphase transformer, the busbar from the neutrals pass through rectangular cores forming a single turn winding.











Friday, 2 October 2015

ESP - Basic principles of Electrostatic Precipitator

Electrostatic Precipitator Principles

Electro Static Precipitator or "ESP" is a globally used system for effective filtration/control of particulate emission. It is a filter that removes minute dust particles from factory exhausts. ESPs can collect dust particles of size 0.1 to 10 micron effectively. They are efficient than scrubbers and cyclones for collecting particulate suspended matters from air or gaseous content.



     1.PRINCIPLE OF OPERATION

Electrodes at high voltage create a corona effect (Ionized atmosphere around them)
This charges the passing particles. Once charged the particles are subjected to a transverse electrostatic force that pulls them towards the collecting plates.
Plates are periodically hammered, it causes mechanical vibrations and makes the collected dust particles to fall into collecting hoppers.





     2.BACK CORONA

High resistivity dust is stubborn. Let us try to understand back corona with the following schematics.


Normally, dust in the range of 104-1011 Ω ・ cm can be collected easily.
Having been easily charged by the negative ions from the discharge electrode.





The dust is attracted to the collecting plate by Coulomb force.





Collected dust is easily separated from the collecting plate by rapping.







High resistivity dust (1011 Ω ・ cm or greater) is hard to remove because
Having been easily charged by the negative ions from the discharge electrode.






the dust is attracted to the collecting plate. Up to this point, it is pliant and controllable.Due to its strong adhesion force, the high resistivity dust is not easily separated by the shock of rapping.





Moreover, this dust layer starts releasing positive ions that cancel the negative ions from the discharge electrode, making the charging process unstable (back corona). This results in the deterioration of dust collection efficiency.





In case of high resistive dust, the dust layer creates insulation between the positively charged collecting plates and negatively charged dust particles.
In such condition spark/arc within the layer of dust particles is formed with the increase of kV(DC). This phenomenon is known as back corona.

To avoid back corona, the field voltage kV has to be reduced sufficiently, such measurer finally reduce the collection efficiency of the field.

     3.FIELD SHORT

Dry and high resistivity dust causes back corona while with wet and low resistive dust, field shorting occurs. The wet dust layer gets positively charged easily.In such condition whenever the gap between positively charged dust particles and negatively charged electrodes gets reduced due to accumulation of dust layer, spark gets emitted from emitting electrodes to collecting plates.This may cause the failure of the high voltage winding if transformer is not switched off immediately after field short.

Volt-Ampere characteristics

Let us graphically try to visualize the actual voltage-ampere condition within the esp equipment in case of normal running condition, back corona and field short.

a)Normal Operating zone(Linear operation) :- This operation mode is shown in green colour in the graph.With the increase in field voltage(kV dc) the field current increases linearly (mA).
b)Back corona zone:- Sparking due to reduced resistivity of the dust , causing decrease in field voltage and increase in field current.
c)Field short point:- The point where the voltage in the field reduces to zero short circuiting the field and the current raises to a dangerous value in the secondary of the high voltage transformer.

     4.PARAMETERS THAT AFFECT THE PERFORMANCE OF THE ESP

a)Gas temperature: Normally ESP  is designed to operate in the temperature range of 200-300 degree centigrade. At high temperature the quality of insulation deteriorates and flash over voltage limit decreases. In such condition operating voltage has to be brought down to avoid back corona that results in lower dust collection efficiency. At temperatures below the acid dew point , deposition of acid in the structure leads to faster corrosion.

b)Moisture content: moisture content has a large influence on the performance of esp. moisture content increase the ionization tendency and decreases the resistivity of the dust particles. As an effect of these factors dust collection efficiency increases with reduced back corona tendency.

c)
Dust Particle size: The collecting efficiency increases with increase in particle size, since larger particle receive charge more quickly and attain migration velocity. Migration velocity is directly proportional to diameter. Hence collection efficiency decreases with the increase in fineness of the dust particle.

d)Dust resistivity: Dust resistivity increase with the increase in dryness of dust and quality of fuel. At higher dust resistivity, internal spark over between two layers of dust takes place as a result of potential difference created by the resistance of the dust. This phenomenon is called back corona. Once back corona starts, field intensity start reducing with reducing of field current. This reduced the collecting efficiency of the ESP.

e)Rapping frequency: Whenever the electrode surface is subjected to hammering or rapid shock, the re-entertainment of particles take place in the main flow path and carried away by the gas causing increase in emission level.
 

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