"Standards are to the industry what culture is to the society" -Shri C. Rajagopalachari
Today, a product can not even been visualized without a standard. Every customer wants assurance of quality. Standards are common yardstick for the customers. Standards are evolved to meet a generally recognize demand, taking into account the interest of manufacturers and users and fulfilling the need of the economy.
A standard is a useful guide in all facets of a product-conception, design, manufacturing, testing, installation, operation, maintenance, etc.
Here we will be focusing only on Indian Standard 2026 "Specification for power transformer" , it is the governing standard on power transformers.
It was first published in 1962 and covered initially naturally cooled oil immersed transformers. By subsequent amendments forced cool transformers were included.
A standard is a useful guide in all facets of a product-conception, design, manufacturing, testing, installation, operation, maintenance, etc.
Here we will be focusing only on Indian Standard 2026 "Specification for power transformer" , it is the governing standard on power transformers.
It was first published in 1962 and covered initially naturally cooled oil immersed transformers. By subsequent amendments forced cool transformers were included.
At present the requirements for power transformers are covered in five parts as below:-
PART I : GENERAL
PART II : TEMPERATURE RISE
PART III : INSULATION LEVELS, DIELECTRIC TEST AND TRANSFORMER BUSHING MINIMUM CLEARANCES IN AIR
PART I : GENERAL
PART II : TEMPERATURE RISE
PART III : INSULATION LEVELS, DIELECTRIC TEST AND TRANSFORMER BUSHING MINIMUM CLEARANCES IN AIR
PART IV : TERMINAL MARKINGS, TAPPINGS AND CONNECTIONS
PART V : ABILITY TO WITHSTAND SHORT CIRCUIT
PART VII : LOADING GUIDE FOR OIL IMMERSED POWER TRANSFORMERS
PART VIII : APPLICATION GUIDE
PART X : DETERMINATION OF SOUND LEVELS
IS 2026 (Part 1) : 2011
conditions for shipment, storage and installation, such
as weight or space limitations (see Annex B).
Supplementary rules for rating and testing are given
in other publications for:
a) temperature rise and cooling in high ambient
temperature or at high altitude: IS 2026
(Part 2) for oil-immersed transformers, and
IS 11171for dry-type transformers, and
b) external insulation at high altitude: IS 2026
(Part 3) for oil-immersed transformers, and
IS 11171 for dry-type transformers.
2 REFERENCES
The standards given in Annex A are necessary adjuncts
to this standard.
3 DEFINITIONS
For the purpose of this standard, the following
definitions shall apply.
3.1 General
3.1.1 Power Transformer — A static piece of apparatus
with two or more windings which, by electromagnetic
induction, transforms a system of alternating voltage
and current into another system of voltage and current
usually of different values and at the same frequency
for the purpose of transmitting electrical power.
3.1.2 Auto-Transformer — A transformer in which at
least two windings have a common part.
NOTE — Where there is a need to express that a transformer is
not auto-connected, use is made of terms sucli as separate
winding transformer, or double-wound transformer
3.1.3 Booster Transformer — A transformer of which
one winding is intended to be connected in series with
a circuit in order to alter its voltage and/or shift its
phase. The other winding is an energizing winding.
3.1.4 Oil-Immersed Type Transformer — A transformer
of which the magnetic circuit and windings are
immersed in oil.
NOTE — For the purpose of this part any insulating liquid,
mineral oil or other product, is regarded as oil.
3.1.5 Dry-Type Transformer — A transformer of which
the magnetic circuit and windings are not immersed in
an insulating liquid.
3.1.6 Oil Preservation System — The system in an oil-
immersed transformer by which the thermal expansion
of the oil is accommodated. Contact between the oil and
external air may sometimes be diminished or prevented.
3.2 Terminals and Neutral Point
3.2.1 Terminal — A conducting element intended for
connecting a winding to external conductors.
3.2.2 Line Terminal — A terminal intended for
connection to a line conductor of a network.
3.2.3 Neutral Terminal
a) For three-phase transformers and three-phase
banks of single-phase transformers:
The terminal or terminals connected to the
common point (the neutral point) of a star-
connected or zigzag connected winding.
b) For single-phase transformers:
The terminal intended for connection to a
neutral point of a network.
3.2.4 Neutral Point — The point of a symmetrical
system of voltages which is normally at zero potential
3.2.5 Corresponding Terminals — Terminals of
different windings of a transformer, marked with the
same letter or corresponding symbol.
3.3 Windings
3.3.1 Winding — The assembly of turns forming an
electrical circuit associated with one of the voltages
assigned to the transformer.
NOTE — For a three-phase transformer, the 'winding' is the
combination of the phase windings (see 3.3.3).
3.3.2 Tapped Winding — A winding in which the
effective number of turns can be changed in steps.
3.3.3 Phase Winding — The assembly of turns forming
one phase of a three-phase winding.
NOTE — The term 'phase winding' should not be used for
identifying the assembly of all coils on a specific leg.
3.3.4 High-Voltage Winding — The winding having
the highest rated voltage.
3.3.5 Low-Voltage Winding -
lowest rated voltage.
- The winding having the
NOTE — For a booster transformer, the winding having the
lower rated voltage may be that having the higher insulation
level.
3.3.6 Intermediate-VoltageWinding — A winding of a
multi-winding transformer having a rated voltage
intermediate between the highest and lowest winding
rated voltages. The winding which receives active
power from the supply source in service is referred
to as a 'primary winding', and that which delivers
active power to a load as a 'secondary winding'.
These terms have no significance as to which of the
windings has the higher rated voltage and should
not be used except in the context of direction of
active power flow. A further winding in the
transformer, usually with lower value of rated power
than the secondary winding, is then often referred to
as 'tertiary winding' {see also 3.3.8).
IS 2026 (Part 1) : 2011
3.3.7 Auxiliary Winding — A winding intended only
for a small load compared with the rated power of the
transformer.
3.3.8 Stabilizing Winding — A supplementary delta-
connected winding provided in a star-star-connected
or star-zigzag-connected transformer to decrease its
zero- sequence impedance (see 3.7.3).
NOTE — A winding is referred to as a stabilizing winding
only if it is not intended for three-phase connection to an
external circuit.
3.3.9 Common Winding — The common part of the
windings of an auto-transformer.
3.3.10 Series Winding — The part of the winding of
an auto-transformer or the winding of a booster
transformer which is intended to be connected in series
with a circuit.
3.3.11 Energizing Winding — The winding of a booster
transformer which is intended to supply power to the
series winding.
3.4 Rating
3.4.1 Rating — Those numerical values assigned to
the quantities which define the operation of the trans-
former in the conditions specified in IS 2026 (Part 2)
and on which the manufacturer's guarantees and the
tests are based.
3.4.2 Rated Quantities — Quantities (voltage, current,
etc), the numerical values of which define the rating.
NOTES
1 For transformers having tappings, rated quantities are related
to the principal tapping (see 3.5.2), unless otherwise specified.
Corresponding quantities with analogous meaning, related to
other specific tappings, are called tapping quantities (see
3.5.10).
2 Voltages and currents are always expressed by their rm.s.
values, unless otherwise specified.
3.4.3 Rated Voltage of a Winding (U^) — The voltage
assigned to be applied, or developed at no-load,
between the terminals of an untapped winding, or of a
tapped winding connected on the principal tapping
{see 3.5.2). For a three-phase winding it is the voltage
between line terminals.
NOTES
1 The rated voltages of all windings appear simultaneously at
no-load when the voltage applied to one of them has its rated
value.
2 For single-phase transformers intended to be connected in
star to form a three-phase bank, the rated voltage is indicated
as phase-to-phase voltage, divided by V3, for example
U, = 400^/3 kV.
3 For the series winding of a three-phase booster transformer
which is designed as an open winding (see 3.10.5) the rated
voltage is indicated as if the winding were connected in star,
for example J/, = 23V3 kV.
3.4.4 Rated Voltage Ratio — The ratio of the rated
voltage of a winding to the rated voltage of another
winding associated with a lower or equal rated voltage.
3.4.5 Rated Frequency (fj — The frequency at which
the transformer is designed to operate.
3.4.6 Rated Power (SJ — A conventional value of
apparent power assigned to a winding which, together
with the rated voltage of the winding, determines its
rated current.
NOTES
1 Both windings of a two-winding transformer have the same
rated power which by definition is the rated power of the whole
transformer.
2 For a multi-winding transformer, half the arithmetic sum of
the rated power values of all windings (separate windings, not
auto-connected) gives a rough estimate of its physical size as
compared with a two-winding transformer.
3.4.7 Rated Current (I J — The current flowing through
a line terminal of a winding which is derived from rated
power 5j and rated voltage C/,. for the winding.
NOTES
1 For a three-phase winding the rated current /^ is given by:
2 For single-phase transformer windings intended to be
connected in delta to form a three-phase bank the rated current
is indicated as line current divided by V3 , for example:
500 ,
^
3.5 Tappings
3.5.1 Tapping — In a transformer having a tapped
winding, a specific connection of that winding,
representing a definite effective number of turns in the
tapped winding and, consequently, a definite turns ratio
between this winding and any other winding with fixed
number of turns.
NOTE — One of the tappings is the principal tapping, and
other tappings are described in relation to the principal tapping
by their respective tapping factors. See definitions of these
terms below.
3.5.2 Principal Tapping — The tapping to which the
rated quantities are related.
3.5.3 Tapping Factor (corresponding to a given
tapping)
The ratio:
(tapping factor) or
f/n
100 rx (tapping factor expressed as a percentage)
IS 2026 (Part 1) : 2011
where
{/,. = rated voltage of the winding (see 3.4.3); and
t/j = vohage which would be developed at no-
load at the terminals of the winding, at the
tapping concerned, by applying rated
voltage to an untapped winding.
NOTE — This definition is not appropriate in relation to a
series winding of a booster transformer (see 3.1.3), and in tliat
case the percentage notation would be referred to the voltage
of the energizing winding or of the winding of an associated
system transformer.
3.5.4 Plus Tapping — A tapping whose tapping factor
is higher than 1 .
3.5.5 Minus Tapping — A tapping whose tapping factor
is lower than 1 .
3.5.6 Tapping Step — The difference between the
tapping factors, expressed as a percentage, of two
adjacent tappings.
3.5.7 Tapping Range — The variation range of the
tapping factor, expressed as a percentage, compared
with the value '100'.
NOTE — If this factor ranges from 100 + a to 100 - fo, the
tapping range is said to be; +a percent, - b percent or ± a
percent, if a = b.
3.5.8 Tapping Voltage Ratio (of a pair of windings) —
The ratio which is equal to the rated voltage ratio:
a) multiplied by the tapping factor of the tapped
winding, if this is the high-voltage winding;
and
b) divided by the tapping factor of the tapped
winding, if this is the low- voltage winding.
NOTE — While the rated voltage ratio is, by definition, at
least equal to 1 , the tapping voltage ratio can be lower than 1
for certain tappings when the rated voltage ratio is close to 1.
3.5.9 Tapping Duty — The numerical values assigned
to the quantities, analogous to rated quantities, which
refer to tappings other than the principal tapping.
3.5.10 Tapping Quantities — Those quantities the
numerical values of which define the tapping duty of a
particular tapping (other than the principal tapping).
The tapping quantities are:
a) Tapping voltage (analogous to rated voltage,
see 3.4.3);
b) Tapping power (analogous to rated power,
see 3.4.6); and
c) Tapping current (analogous to rated current,
see 3.4.7).
NOTE — Tapping quantities exist for any winding in the
transformer, not only for the tapped winding (see 5.2 and 5.3).
3.5.11 Full-Power Tapping — A tapping whose tapping
power is equal to the rated power.
3.5.12 Reduced-Power Tapping — A tapping whose
tapping power is lower than the rated power.
3.5.13 On-load Tap-changer — A device for changing
the tapping connections of a winding, suitable for
operation while the transformer is energized or on
load.
3.6 Losses and No-load Current
NOTE — The values are related to the principal tapping, unless
another tapping is specifically stated.
3.6.1 No-load Loss — The active power absorbed when
rated voltage (tapping voltage) at rated frequency is
applied to the terminals of one of the windings, the
other winding or windings being open-circuited.
3.6.2 No-load Current — The r.m.s. value of the current
flowing through a line terminal of a winding when rated
voltage (tapping voltage) is applied at rated frequency,
the other winding or windings being open-circuited.
NOTES
1 For a three-phase transformer, the value is the arithmetic
mean of the values of current in the three phases.
2 The no-load current of a winding is often expressed as a
percentage of the rated current of that winding. For a multi-
winding transformer this percentage is refen'ed to the winding
with the highest rated power.
3.6.3 Load Loss — The absorbed active power at rated
frequency and reference temperature {see 10.1),
associated with a pair of windings when rated current
(tapping current) is flowing through the line terminals
of one of the windings, and the terminals of the other
winding are short-circuited. Further windings, if
existing, are open-circuited.
NOTES
1 For a two-winding transformer there is only one winding
combination and one value of load loss. For a multi-winding
transformer there are several values of load loss corresponding
to the different two-winding combinations. A combined load
loss figure for the complete transformer is referred to a specified
winding load combination. In general, it is usually not
accessible for direct measurement in testing.
2 When the windings of the pair have different rated power
values the load loss is referred to rated current in the winding
with the lower rated power and the reference power should be
mentioned.
3.6.4 Total Losses -
the load loss.
The sum of the no-load loss and
NOTE — The power consumption of the auxiliary plant is not
included in the total losses and is stated separately.
3.7 Short- Circuit Impedance and Voltage Drop
3.7.1 Short-circuit impedance of a pair of windings —
the equivalent series impedance Z = R -\- jX, in ohms,
at rated frequency and reference temperature, across
the terminals of one winding of a pair, when the
terminals of the other winding are short-circuited and
IS 2026 (Part 1) : 2011
further windings, if existing, are open-circuited. For a
three-phase transformer the impedance is expressed
as phase impedance (equivalent star connection).
In a transformer having a tapped winding, the short-
circuit impedance is referred to a particular tapping.
Unless otherwise specified the principal tapping
applies.
NOTE — This quantity may be expressed in relative,
dimensionless form, as a fraction 7, of the reference impedance
Zjjp of the same winding of the pair. In percentage notation:
z=100
where
Zjj, = — (Formula valid for both three-phase and single-
phase transformers),
U = voltage (rated voltage or tapping voltage) of the
winding to which Z and Z^^, belong, and
S, = reference value of rated power.
The relative value is also equal to the ratio between
the applied voltage during a short-circuit measurement
which causes the relevant rated current (or tapping
current) to flow, and rated voltage (or tapping voltage).
This applied voltage is referred to as the short-circuit
voltage of the pair of windings. It is normally expressed
as a percentage.
3.7.2 Voltage Drop or Rise for a Specified Load
Condition — The arithmetic difference between the
no-load voltage of a winding and the voltage developed
at the terminals of the same winding at a specified load
and power factor, the voltage supplied to (one of) the
other winding(s) being equal to,
a) its rated value if the transformer is connected
on the principal tapping (the no-load voltage
of the former winding is then equal to its rated
value); and
b) the tapping voltage if the transformer is
connected on another tapping.
This difference is generally expressed as a percentage
of the no-load voltage of the former winding.
NOTE — For multi-winding transformers, the voltage drop or
rise depends not only on the load and power factor of the
winding itself, but also on the load and power factor of the
other windings.
3.7.3 Zero-Sequence Impedance (of a three-phase
winding) — The impedance, expressed in ohms per
phase at rated frequency, between the line terminals of
a three-phase star-connected or zigzag-connected
winding, connected together, and its neutral terminal.
NOTES
1 The zero-sequence impedance may have several values
because it depends on how the terminals of the other winding
or windings are connected and loaded.
2 The zero-sequence impedance may be dependent on the value
of the current and the temperature, particularly in transformers
without any delta-connected winding.
3 The zero-sequence impedance may also be expressed as a
relative value in the same way as the (positive sequence) short-
circuit impedance (see 3.7.1).
3.8 Temperature Rise — The difference between the
temperature of the part under consideration and the
temperature of the external cooling medium.
3.9 Insulation — For definitions relating to insulation,
see IS 2026 (Part 3).
3.10 Connections
3.10.1 Star Connection (Y-connection) — The winding
connection so arranged that each of the phase windings
of a three-phase transformer, or of each of the windings
for the same rated voltage of single-phase transformers
associated in a three-phase bank, is connected to a
common point (the neutral point) and the other end to
its appropriate line terminal.
3.10.2 Delta Connection (D-connection) — The
winding connection so arranged that the phase
windings of a three-phase transformer, or the windings
for the same rated voltage of single-phase transformers
associated in a three-phase bank, are connected in series
to form a closed circuit.
3.10.3 Open-Delta Connection — The winding
connection in which the phase windings of a three-
phase transformer, or the windings for the same rated
voltage of single-phase transformers associated in a
three-phase bank, are connected in series without
closing one corner of the delta.
3.10.4 Zigzag Connection (Z-connection) — The
winding connection in which one end of each phase
winding of a three-phase transformer is connected to a
common point (neutral point), and each phase winding
consists of two parts in which phase-displaced voltages
are induced.
NOTE — These two parts normally have the same number of
turns.
3.10.5 Open Windings — Phase windings of a three-
phase transformer which are not interconnected within
the transformer.
3.10.6 Phase Displacement of a Three-Phase
Winding — The angular difference between the phasors
representing the voltages between the neutral point
(real or imaginary) and the corresponding terminals
of two windings, a positive-sequence voltage system
being applied to the high-voltage terminals, following
each other in alphabetical sequence if they are lettered,
or in numerical sequence if they are numbered. The
phasors are assumed to rotate in a counter-clockwise
sense.
IS 2026 (Part 1) : 2011
NOTE — The high-voltage winding phasor is taken as
reference, and the displacement for any other winding is
conventionally expressed by the 'clock notation', that is, the
hour indicated by the winding phasor when the H.V. winding
phasor is at 12 O'clock (rising numbers indicate increasing
phase lag).
3.10.7 Connection Symbol — A conventional notation
indicating the connections of the high-voltage,
intermediate-voltage (if any), and low-voltage
windings and their relative phase displacement(s)
expressed as a combination of letters and clock-hour
figure(s).
3.11 Kinds of Tests
3.11.1 Routine Test — A test to which each individual
transformer is subjected
3.11.2 Type Test — A test made on a transformer which
is representative of other transformers, to demonstrate
that these transformers comply with specified
requirements not covered by routine tests.
NOTE — A transformer is considered to be representative of
others if it is fully identical in rating and construction, but the
type test may also be considered valid if it is made on a
transformer which has minor deviations of rating or other
characteristics. These deviations should be subject to agreement
between the manufacturer and the purchaser.
3.11.3 Special Test — A test other than a type test or a
routine test, agreed by the manufacturer and the
purchaser.
3.12 Meteorological Data with Respect to Cooling
3.12.1 Monthly Average Temperature — Half the sum
of the average of the daily maxima and the average of
the daily minima during a particular month — over
many years.
3.12.2 Yearly Average Temperature — One-twelfth of
the sum of the monthly average temperatures.
4 RATING
4.1 Rated Power
The transformer shall have an assigned rated power
for each winding which shall be marked on the rating
plate. The rated power refers to continuous loading.
This is a reference value for guarantees and tests
concerning load losses and temperature rises.
If different values of apparent power are assigned under
different circumstances, for example, with different
methods of cooling, the highest of these values is the
rated power.
A two- winding transformer has only one value of rated
power, identical for both windings.
When the transformer has rated voltage applied to a
primary winding, and rated current flows through the
terminals of a secondary winding, the transformer
receives the relevant rated power for that pair of
windings.
The transformer shall be capable of carrying, in
continuous service, the rated power [for a multi-
winding transformer: the specified combination(s) of
winding rated powers] under conditions listed in 4.2
and without exceeding the temperature-rise limitations
specified in IS 2026 (Part 2).
NOTE — The interpretation of rated power according to this
subclause implies that it is a value of apparent power input to
the transformer — including its own absorption of active and
reactive power. The apparent power that the transformer delivers
to the circuit connected to the terminals of the secondary
winding under rated loading differs from the rated power. The
voltage across the secondary terminals differs from rated
voltage by the voltage drop (or rise) in the transformer.
Allowance for voltage drop, with regard to load power factor,
is made in the specification of the rated voltage and the tapping
range.
This is different from the method used in transformer standards,
where 'rated kVA' is 'the output that can be delivered at... rated
secondary voltage...". According to that method, allowance for
voltage drop has to be made in the design so that the necessary
primary voltage can be applied to the transformer.
4.2 Loading Cycle
If specified in the enquiry or the contract, the
transformer may, in addition to its rated power for
continuous loading, be assigned a temporary load cycle
which it shall be capable of performing under
conditions specified in IS 2026 (Part 2).
NOTE — This option is to be used in particular to give a basis
for design and guarantees concerning temporary emergency
loading of large power transformers.
In the absence of such specification, guidance on
loading of transformers complying with this part may
be found in IS 6600.
The bushings, tap-changers and other auxiliary
equipment shall be selected so as not to restrict the
loading capability of the transformer.
NOTE — These requirements do not apply to special purpose
transformers, some of which do not need loading capability
above rated power. For others, special requirements will be
specified.
4.3 Preferred Values of Rated Power
For transformers up to 10 MVA, values of rated power
should preferably be taken from the RIO series given
in IS 1076 (Part 1)
(...100, 125, 160, 200, 250, 315, 400, 500, 630, 800,
1 000, etc)
4.4 Operation at Higher than Rated Voltage and/or
at Disturbed Frequency
Methods for the specification of suitable rated voltage
IS 2026 (Part 1) : 2011
values and tapping range to cope with a set of loading
cases (loading power and power factor, corresponding
line-to-line service voltages) are described in as per
requirement.
Within the prescribed value of U^, a transformer shall
be capable of continuous service without damage under
conditions of 'overfluxing' where the ratio of voltage
over frequency exceeds the corresponding ratio at rated
voltage and rated frequency by no more than 5 percent.
NOTE — (/„, is the highest voltage for equipment applicable
to a transformer winding [see IS 2026 (Part 3)].
5 REQUIREMENTS FOR TRANSFORMERS
HAVING A TAPPED WINDING
5.1 General — Notation of Tapping Range
The following clauses apply to transformers in which
only one of the windings is a tapped winding.
In a multi-winding transformer, the statements apply
to the combination of the tapped winding with either
of the untapped windings.
In auto-connected transformers, tappings are
sometimes arranged at the neutral which means that
the effective number of turns is changed simultaneously
in both windings. For such transformers, the tapping
particulars are subject to agreement. The requirements
of this clause should be used as far as applicable.
Unless otherwise specified, the principal tapping is
located in the middle of the tapping range. Other
tappings are identified by their tapping factors. The
number of tappings and the range of variation of the
transformer ratio may be expressed in short notation
by the deviations of the tapping factor percentages from
the value 100 (for definitions of terms, see 3.5).
Example: A transformer with a tapped 160 kV winding
having altogether 21 tappings, symmetrically placed,
is designated:
(160 ± 10 X 1.5 percent)/66 kV
If for some reason the tapping range is specified
asymmetrically around the rated voltage, we may get;
(l60!-',r)/66kV
NOTE — This way of short notation is only a description of
the arrangement of the tapped winding and does not imply
actual variations of applied voltage on that winding in service.
This is dealt with in 5.2 and 5.3.
Regarding the full presentation on the nameplate of
data related to individual tappings {see 7).
Some tappings may be 'reduced-power tappings' due
to restrictions in either tapping voltage or tapping
current. The boundary tappings where such limitations
appear are called 'maximum voltage tapping' and
'maximum current tapping' (see Fig. 1).
5.2 Tapping Voltage — Tapping Current Standard
Categories of Tapping Voltage Variation Maximum
Voltage Tapping
The short notation of tapping range and tapping steps
indicates the variation range of the ratio of the
transformer. But the assigned values of tapping
quantities are not fully defined by this alone. Additional
information is necessary. This can be given either in
tabular form with tapping power, tapping voltage and
tapping current for each tapping, or as text, indicating
'category of voltage variation' and possible limitations
of the range within which the tappings are 'full-power
tappings'.
The extreme categories of tapping voltage variation are:
a) constant flux voltage variation (CFVV); and
b) variable flux voltage variation (VFVV).
They are defined as follows:
a) CFW
The tapping voltage in any untapped winding
is constant from tapping to tapping. The
tapping voltages in the tapped winding are
proportional to the tapping factors.
b) VFW
The tapping voltage in the tapped winding
is constant from tapping to tapping. The
tapping voltages in any untapped winding
are inversely proportional to the tapping
factor.
c) CbVV (Combined voltage variation)
In many applications and particularly with
transformers having a large tapping range, a
combination is specified using both principles
applied to different parts of the range:
combined voltage variation (CbVV). The
change-over point is called 'maximum voltage
tapping'. For this system the following
applies:
1 ) CFVV applies for tappings with tapping
factors below the maximum voltage
tapping factor.
2) VFVV applies for tappings with tapping
factors above the maximum voltage
tapping factor.
3) Graphic presentation of tapping voltage
variation categories:
CFVV (see Fig. 1 A) — VFVV
(see Fig. IB) — CbVV (see Fig. IC).
Symbols:
UaJa
Tapping voltage and tapping current in
the tapped winding.
IS 2026 (Part 1) : 2011
t/g /b : Tapping voltage and tapping current in
tiie untapped winding.
5^3 : Tapping power.
Abscissa : Tapping factor, percentage (indicating
relative number of effective turns in
tapped winding).
1 : Indicates full-power tappings
throughout the tapping range.
2 : Indicates 'maximum- voltage tapping',
'maximum current tapping' and range
of reduced power tappings.
The change-over point is shown in the plus tapping
range. It constitutes both a maximum voltage tapping
{UfJ and a maximum current tapping (/g constant, not
rising above the change-over point). An additional,
optional maximum current tapping (in the CFVV
range) is also shown.
5.3 Tapping Power. Full-Power Tappings —
Reduced-Power Tappings
All tappings shall be full-power tappings, except as
specified below.
In separate-winding transformers up to and
including 2 500 kVA with a tapping range not
exceeding ±5 percent the tapping current in the tapped
100-
100--
90 100 110
Tapping factor
Optional maximum current tapping shown
1A Constant Flux Voltage Variation CFVV
100 -
\
\
\
\
\
100--
/
/
/
/
/
100 -
u.
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. 1 'b
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— 2
1 L
'AB
90 100 110
Tapping factor
Optional maximum current tapping shown
IB Variable Flux Voltage Variation VFVV
Fig. 1 Tapping Voltage Variation (CoMf/nMet/)
IS 2026 (Part 1) : 2011
100 --
100
100--
90 100 110
Tapping factor
1C Combined Voltage Variation CbVV
Fig. 1 Tapping Voltage Variation
winding shall be equal to rated current at all minus
tappings. This means that the principal tapping is a
'maximum current tapping'.
In transformers with a tapping range wider
than ±5 percent, restrictions may be specified on values
of tapping voltage or tapping current which would
otherwise rise considerably above the rated values.
When such restrictions are specified, the tappings
concerned will be 'reduced-power tappings'. This
subclause describes such arrangements.
When the tapping factor deviates from unity, the
tapping current for full-power tappings may rise above
rated current on one of the windings. As Fig. lA
illustrates, this applies for minus tappings, on the
tapped winding, under CFVV, and for plus tappings
on the untapped winding under VFVV {see Fig. IB).
In order to limit the corresponding reinforcement of
the winding in question, it is possible to specify a
maximum current tapping. From this tapping onwards
the tapping current values for the winding are then
specified to be constant. This means that the remaining
tappings towards the extreme tapping are reduced-
power tappings {see Fig. lA, IB and IC).
Under CbVV, the 'maximum voltage tapping', the
change-over point between CFVV and VFVV shall at
the same time be a 'maximum current tapping' unless
otherwise specified. This means that the untapped
winding current stays constant up to the extreme plus
tapping {see Fig. IC).
5.4 Specification of Tappings in Enquiry and Order
The following data are necessary to define the design
of the transformer:
a) Which winding shall be tapped;
b) The number of steps and the tapping step (or
the tapping range and number of steps).
Unless otherwise specified it shall be assumed
that the range is symmetrical around the
principal tapping and that the tapping steps
in the tapped winding are equal. If for some
reason the design has unequal steps, this shall
be indicated in the tender;
c) The category of voltage variation and, if
combined variation is applied, the change-
over point ('maximum voltage tapping',
see 5.2); and
d) Whether maximum current limitation
(reduced power tappings) shall apply, and if
so, for which tappings.
Instead of 5.4 (c) and 5.4 (d), tabulation of the same
type as used on the rating plate may be used to
advantage {see example in Annex C).
IS 2026 (Part 1) : 2011
The specification of these data may be accomplished
in two different ways,
a) either the user may specify all data from the
beginning, in his enquiry; and
b) alternatively, the user may submit a set of
loading cases with values of active and
reactive power (clearly indicating the
direction of power flow), and corresponding
on-load voltages.
These cases should indicate the extreme values of
voltage ratio under full and reduced power. Based on
this information the manufacturer will then select the
tapped winding and specify rated quantities and tapping
quantities in his tender proposal.
5.5 Specification of Short- Circuit Impedance
Unless otherwise specified, the short-circuit impedance
of a pair of windings is referred to the principal tapping
(see 3.7.1). For transformers having a tapped winding
with tapping range exceeding ±5 percent, impedance
values are also to be given for the two extreme tappings.
On such transformers these three values of impedance
shall also be measured during the short-circuit test
{see 10.4).
When impedance values are given for several tappings,
and particularly when the windings of the pair have
dissimilar rated power values, it is recommended that
the impedance values be submitted in ohms per phase,
referred to either of the windings, rather than as
percentage values. Percentage values may lead to
confusion because of varying practices concerning
reference values. Whenever percentage values are given
it is advisable that the corresponding reference power
and reference voltage values be explicitly indicated.
A way of specifying short-circuit impedance values in
the enquiry which leaves some degree of freedom in
the design, is to indicate an acceptable range between
upper and lower boundaries, across the whole tapping
range. This may be done with the aid of a graph or a
table.
The boundaries shall be at least as far apart as to permit
the double-sided tolerances of 9 to be applied on a
median value between them. An example is shown in
Annex D. The manufacturer shall select and guarantee
impedance values for the principal tapping and for the
extreme tappings which are between the boundaries.
Measured values may deviate from guaranteed values
within the tolerances according to 9, but shall not fall
outside the boundaries, which are limits without
tolerance.
NOTE — The selection of an impedance value by the user is
subject to conflicting demands: limitation of voltage drop
versus limitation of overcurrent under system fault conditions.
Economic optimization of the design, bearing in mind loss,
leads towards a certain range of impedance values. Parallel
operation with an existing transformer requires matching
impedance.
If an enquiry contains a specification of not only the impedance
at the principal tapping but also its variation across the tapping
range, this means a quite important restriction on the design
(placing of windings in relation to each other). Such a detailed
specification should therefore not be issued without good
reason.
5.6 Load Loss and Temperature Rise
a) If the tapping range is within ±5 percent, and
the rated power not above 2 500 kVA, load
loss guarantees and temperature rise refer to
the principal tapping only, and the temperature
rise test is run on that tapping.
b) If the tapping range exceeds ±5 percent or the
rated power is above 2 500 kVA, it shall be
stated for which tappings, in addition to the
principal tapping, the load losses are to be
guaranteed by the manufacturer. These load
losses are referred to the relevant tapping
current values. The temperature-rise limits are
valid for all tappings, at the appropriate tapping
power, tapping voltage and tapping current.
A temperature-rise type test, if specified, shall be
carried out on one tapping only. It will, unless otherwise
agreed, be the 'maximum current tapping' (which is
usually the tapping with the highest load loss). The
total loss for the selected tapping is the test power for
determination of oil temperature-rise during the
temperature-rise test, and the tapping current for that
tapping is the reference current for determination of
winding temperature-rise above oil. For information
about rules and tests regarding the temperature rise of
oil-immersed transformers [see IS 2026 (Part 2)].
In principle, the temperature-rise type test shall
demonstrate that the cooling equipment is sufficient
for dissipation of maximum total loss on any tapping,
and that the temperature-rise over ambient of any
winding, at any tapping, does not exceed the specified
maximum value.
The second purpose normally requires the 'maximum
current tapping' to be selected for the test. But the
amount of total loss to be injected in order to determine
maximum oil temperature-rise shall correspond to the
highest value for any tapping, even if this is other than
the tapping connected for the test [see also 5.2 in
IS 2026 (Part 2)].
6 CONNECTIONAND PHASE DISPLACEMENT
SYMBOLS FOR THREE-PHASE
TRANSFORMERS
The star, delta, or zigzag connection of a set of phase
windings of a three-phase transformer or of windings
10
IS 2026 (Part 1) : 2011
of the same voltage of single-phase transformers
associated in a three-phase bank shall be indicated by
the capital letters Y, D or Z for the high- voltage (HV)
winding and small letters y, d or z for the intermediate
and low-voltage (LV) windings. If the neutral point of
a star-connected or zigzag-connected winding is
brought out, the indication shall be YN (yn) or ZN (zn)
respectively.
Open windings in a three-phase transformer (that are
not connected together in the transformer but have both
ends of each phase winding brought out to terminals)
are indicated as III (HV), or iii (intermediate or low-
voltage windings).
For an auto-connected pair of windings, the symbol of
the lower voltage winding is replaced by 'auto', or 'a',
for example, 'YNauto' or 'YNa' or 'YNaO', 'ZNall'.
Letter symbols for the different windings of a
transformer are noted in descending order of rated
voltage. The winding connection letter for any
intermediate and low-voltage winding is immediately
followed by its phase displacement 'clock number'
{see 3.10.6). Three examples are shown below and
illustrated in Fig. 2.
The existence of a stabilizing winding (a delta-
connected winding which is not terminated for external
three-phase loading) is indicated, after the symbols of
loadable windings, with the symbol 'H-d'.
If a transformer is specified with its winding connection
changeable (series-parallel or Y-D), both connections
will be noted, coupled with the corresponding rated
voltages as indicated by the following examples:
220(1 10)/10,5kV
110/ll(6,35)kV
YN(YN)dll
YNyO(dll)
Full information shall be given on the rating plate
[see 7.2 (e)].
Examples of connections in general use, with
connection diagrams, are shown in Annex E.
Diagrams, with terminal markings, and with indication
of built-in current transformers when used, may be
presented on the rating plate together with the text
information that is specified in 7.
The following conventions of notation apply:
The connection diagrams show the high-voltage
winding above, and the low-voltage winding below.
(The directions of induced voltages are indicated.)
The high- voltage winding phasor diagram is oriented
with phase I pointing at 12 O'clock. The phase I phasor
of the low-voltage winding is oriented according to
the induced voltage relation which results for the
connection shown.
The sense of rotation of the phasor diagrams is counter-
clockwise, giving the sequence I — II — III.
NOTE — This numbering is arbitrary. Terminal marking on
the transformer follows national practice.
Dynll YNynOdS
Fig. 2 Illustration of 'Clock Number' Notation ■
YNadll
■ Three Examples
11
IS 2026 (Part 1) : 2011
Example 1
A distribution transformer with high-voltage winding
for 20 kV, delta-connected. The low- voltage winding
is 400 V star-connected with neutral brought out. The
LV winding lags the HV by 330°.
Symbol: Dynll
Example 2
A three- winding transformer: 123 kV star with neutral
brought out. 36 kV star with neutral brought out, in
phase with the HV winding but not auto-connected.
7.2 kV delta, lagging by 150°.
Symbol: YNynOdS
Example 3
A group of three single-phase auto-transformers
400
V3/
'130
kV with 22 kV tertiary windings.
The auto-connected windings are connected in star,
while the tertiary windings are connected in delta. The
delta winding phasors lag the high-voltage winding
phasors by 330°.
Symbol: YNautodl 1 or YNadl 1
The symbol would be the same for a three-phase auto-
transformer with the same connection, internally.
If the delta winding is not taken out to three line
terminals but only provided as a stabilizing winding,
the symbol would indicate this by a plus sign. No phase
displacement notation would then apply for the
stabilizing winding.
Symbol: YNauto-i-d.
7 RATING PLATES
The transformer shall be provided with a rating plate
of weatherproof material, fitted in a visible position,
showing the appropriate items indicated below. The
entries on the plate shall be indelibly marked.
7.1 Information to be Given in All Cases
a) Kind of transformer (for example transformer,
auto-transformer, booster transformer, etc);
b) Number of this standard;
c) Manufacturer's name;
d) Manufacturer's serial number;
e) Year of manufacture;
f) Number of phases;
g) Rated power (in kVA or MVA). (For multi-
winding transformers, the rated power of each
winding should be given. The loading
combinations should also be indicated unless
the rated power of one of the windings is the
sum of the rated powers of the other
windings);
h) Rated frequency (in Hz);
j ) Rated voltages (in V or kV) and tapping range ;
k) Rated currents (in A or kA);
m) Connection symbol;
n) Short-circuit impedance, measured value in
percentage. For multi-winding transformers,
several impedances for different two-winding
combinations are to be given with the
respective reference power values. For
transformers having a tapped winding [see
also 5.5 and 7.2(b)];
p) Type of cooling. (If the transformer has
several assigned cooling methods, the
respective power values may be expressed as
percentages of rated power, for example
ONAN/ONAF 70/100 percent);
q) Total mass; and
r) Mass of insulating oil.
If the transformer has more than one set of ratings,
depending upon different connections of windings
which have been specifically allowed for in the design,
the additional ratings shall all be given on the rating
plate, or separate rating plates shall be fitted for each
set.
7.2 Additional Information to be Given when
Applicable
a) For transformers having one or more windings
with 'highest voltage for equipment' t/^ equal
to or above 3.6 kV:
short notation of insulation levels (withstand
voltages) as described in IS 2026 (Part 3).
b) For transformers having a tapped winding,
particulars about the tappings are as follows:
1) for transformers having a tapping range
not exceeding ±5 percent: tapping
voltages on the tapped winding for all
tappings. This applies in particular to
distribution transformers;
2) for transformers having a tapping range
exceeding ±5 percent: a table stating
tapping voltage, tapping current and
tapping power for all tappings. In
addition the short-circuit impedance
values for the principal tapping and at
least the extreme tappings shall be given,
preferably in ohms per phase referred to
a specific winding.
c) Temperature-rises of top oil and windings (if
12
IS 2026 (Part 1) : 2011
not normal values). When a transformer is
specified for installation at high altitude, this
shall be indicated, together with information
on either the reduced temperature-rise figures
valid under normal ambient conditions, or the
reduced loading which will result in normal
temperature rise at the high altitude (standard
transformer with normal cooling capacity).
d) Insulating liquid, if not mineral oil.
e) Connection diagram (in cases where the
connection symbol will not give complete
information regarding the internal
connections). If the connections can be
changed inside the transformer, this shall be
indicated on a separate plate or with duplicate
rating plates. The connection fitted at the
works shall be indicated.
f) Transportation mass (for transformers
exceeding 5 t total mass).
g) Untanking mass (for transformers exceeding
5 t total mass).
h) Vacuum withstand capability of the tank and
of the conservator
In addition to the main rating plate with the information
listed above, the transformer shall also carry plates with
identification and characteristics of auxiliary
equipment according to standards for such components
(bushings, tap-changers, current transformers, special
cooling equipment).
8 MISCELLANEOUS REQUIREMENTS
8.1 Dimensioning of Neutral Connection
The neutral conductor and terminal of transformers
intended to carry a load between phase and neutral
(for example, distribution transformers) shall be
dimensioned for the appropriate load current and earth-
fault current.
The neutral conductor and terminal of transformers not
intended to carry load between phase and neutral shall
be dimensioned for earth-fault current.
8.2 Oil Preservation System
For oil-immersed transformers the type of oil
preservation system shall be specified in the enquiry
and order The following types are distinguished:
a) Freely breathing system or conservator
system where there is free communication
between the ambient air and an air-filled
expansion space above the surface of the oil,
in the tank or in a separate expansion vessel
(conservator). A moisture-removing breather
is usually fitted in the connection to the
atmosphere.
b) Diaphragm-type oil preservation system
where an expansion volume of air at
atmospheric pressure is provided above the
oil but prevented from direct contact with the
oil by a flexible diaphragm or bladder.
c) Inert gas pressure system where an expansion
space above the oil is filled with dry inert gas
at slight over-pressure, being connected to
either a pressure controlled source or an
elastic bladder
d) Sealed-tank system with gas cushion, in which
a volume of gas above the oil surface in a stiff
tank accommodates the oil expansion under
variable pressure.
e) Sealed, completely filled system in which the
expansion of the oil is taken up by elastic
movement of the permanently sealed, usually
corrugated tank.
8.3 Load Rejection on Generator Transformers
Transformers intended to be connected directly to
generators in such a way that they may be subjected to
load rejection conditions shall be able to withstand 1.4
times rated voltage for 5 s at the transformer terminals
to which the generator is to be connected.
9 TOLERANCES
It is not always possible, particularly in large, multi-
winding transformers with relatively low rated
voltages, to accommodate turns ratios which
correspond to specified rated voltage ratios with high
accuracy. There are also other quantities which may
not be accurately explored at the time of tender, or
are subject to manufacturing and measuring
uncertainty.
Therefore tolerances are necessary on certain
guaranteed values.
Table 1 gives tolerances to be applied to certain rated
quantities and to other quantities when they are the
subject of manufacturer's guarantees referred to in this
standard. Where a tolerance in one direction is omitted,
there is no restriction on the value in that direction.
A transformer is considered as complying with this
part when the quantities subject to tolerances are not
outside the tolerances given in Table 1 .
10 TESTS
10.1 General Requirements for Routine, Type and
Special Tests
Transformers shall be subjected to tests as specified
below.
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IS 2026 (Part 1) : 2011
Table 1 Tolerances
(Clause 9)
SI
Item
Tolerance
No.
(1)
(2)
(3)
i) a) Total losses
b) Component losses (see Note 1 )
ii) a) Voltage ratio at no load on principal
tapping for a specified first pair of
windings
b) Voltage ratio on other tappings, same pair
c) Voltage ratio for further pairs
iii) Short-circuit impedance for:
a) separate-winding transformer with two
windings, or
b) a specified first pair of separate windings
in a multi-winding transformer
1) principal tapping
2) any other tapping of the pair
iv) Short-circuit impedance for:
a) an auto-connected pair of winding, or
b) a specified second pair of separate
windings in a multi-winding transformer
1) principal tapping
2) any other tapping of the pair
3) further pairs of windings
v) No-load current
+10 percent of the total losses
+15 percent of each component loss, provided that the tolerance for total
losses is not exceeded
The lower of the following values:
a) ±0.5 percent of declared ratio
b) ±1/10 of the actual percentage impedance on the principal tapping
To be agreed, but not less than the lesser of the values given in (a) and (b)
above
To be agreed, but not less than the lesser of the values given in (a) and (b)
When the impedance value is >10 percent
±7.5 percent of the declared value
When the impedance value is <10 percent
±10 percent of the declared value
When the impedance value is >10 percent
±10 percent of the declared value
When the impedance value is <10 percent
±15 percent of the declared value
±10 percent of the declared value
±15 percent of the declared value for that tapping
To be agreed, but >15 percent
+30 percent of the declared value
NOTES
1 The loss tolerances of multi-winding transformers apply to every pair of windings unless the guarantee states that they apply to a
given load condition.
2 For certain auto-transformers and booster transformers the smallness of their impedance justifies more liberal tolerance. Transformers
having large tapping ranges, particularly if the range is asymmetrical, may also require special consideration. On the other hand, for
example, when a transformer is to be combined with previously existing units, it may be justified to specify and agree on narrower
impedance tolerances. Matters of special tolerances shall be brought to attention at the tender stage, and revised tolerances agreed
upon between manufacturer and purchaser.
3 'Declared value' should be understood as meaning the value declared by the manufacturer.
Tests shall be made at any ambient temperature
between 10 °C and 50 °C and with cooling water
(if required) at any temperature not exceeding 30 °C.
Tests shall be made at the manufacturer's works, unless
otherwise agreed between the manufacturer and the
purchaser.
All external components and fittings that are likely to
affect the performance of the transformer during the
test shall be in place.
Tapped windings shall be connected on their principal
tapping, unless the relevant test clause requires
otherwise or unless the manufacturer and the purchaser
agree otherwise.
The test basis for all characteristics other than
insulation is the rated condition, unless the test clause
states otherwise.
All measuring systems used for the tests shall have
certified, traceable accuracy and be subjected to
periodic calibration, according to IS/ISO 9001.
Where it is required that test results are to be corrected
to a reference temperature, this shall be:
a) for oil-immersed transformers; 75 °C; and
b) for dry-type transformers: according to the
general requirements for tests in IS 1 1 171.
NOTE — Specific requirements on the accuracy and
verification of the measuring systems are under
consideration.
14
IS 2026 (Part 1) : 2011
10.1.1 Routine Tests
a) Measurement of winding resistance
(see 10.2);
b) Measurement of voltage ratio and check of
phase displacement (see 10.3);
c) Measurement of short-circuit impedance and
load loss (see 10.4);
d) Measurement of no-load loss and current
(see 10.5);
e) Dielectric routine tests IS 2026 (Part 3); and
f) Tests on on-load tap-changers, where
appropriate (see 10.8).
10.1.2 Type Tests
a) Temperature-rise test [see IS 2026 (Part 2)];
and
b) Dielectric type tests [see IS 2026 (Part 3)].
10.1.3 Special Tests
a) Dielectric special tests [see IS 2026 (Part 3)];
b) Determination of capacitances windings-to-
earth, and between windings;
c) Determination of transient voltage transfer
characteristics;
d) Measurement of zero-sequence impedance(s)
on three-phase transformers (see 10.7);
e) Short-circuit withstand test [see IS 2026
(Parts)];
f) Determination of sound levels (see IS 1 3964) ;
g) Measurement of the harmonics of the no-load
current (see 10.6);
h) Measurement of the power taken by the fan
and oil pump motors; and
j) Measurement of insulation resistance to earth
of the windings, and/or measurement of
dissipation factor (tan 5) of the insulation
system capacitances. (These are reference
values for comparison with later measurement
in the field. No limitations for the values are
given here.)
If test methods are not prescribed in this standard, or
if tests other than those listed above are specified in
the contract, such test methods are subject to
agreement.
10.2 Measurement of Winding Resistance
10.2.1 General
The resistance of each winding, the terminals between
which it is measured and the temperature of the
windings shall be recorded. Direct current shall be used
for the measurement.
In all resistance measurements, care shall be taken that
the effects of self-induction are minimized.
10.2.2 Dry -Type Transformers
Before measurement the transformer shall be at rest in
a constant ambient temperature for at least 3 h.
Winding resistance and winding temperature shall be
measured at the same time. The winding temperature
shall be measured by sensors placed at representative
positions, preferably inside the set of windings, for
example, in a duct between the high-voltage and low-
voltage windings.
10.2 Oil-Immersed Type Transformers
After the transformer has been under oil without
excitation for at least 3 h, the average oil temperature
shall be determined and the temperature of the winding
shall be deemed to be the same as the average oil
temperature. The average oil temperature is taken as
the mean of the top and bottom oil temperatures.
In measuring the cold resistance for the purpose of
temperature-rise determination, special efforts shall be
made to determine the average winding temperature
accurately. Thus, the difference in temperature between
the top and bottom oil should be small. To obtain this
result more rapidly, the oil may be circulated by a
pump.
10.3 Measurement of Voltage Ratio and Check of
Phase Displacement
The voltage ratio shall be measured on each tapping.
The polarity of single-phase transformers and the
connection symbol of three-phase transformers shall
be checked.
10.4 Measurement of Short-Circuit Impedance and
Load Loss
The short-circuit impedance and load loss for a pair of
windings shall be measured at rated frequency with
approximately sinusoidal voltage applied to the
terminals of one winding, with the terminals of the
other winding short-circuited, and with possible other
windings open-circuited (For selection of tapping for
the test, see 5.5 and 5.6). The supplied current should
be equal to the relevant rated current (tapping current)
but shall not be less than 50 percent thereof. The
measurements shall be performed quickly so that
temperature rises do not cause significant errors. The
difference in temperature between the top oil and the
bottom oil shall be small enough to enable the mean
temperature to be determined accurately. If the
cooling system is OF or OD, the pump may be used
to mix the oil.
15
IS 2026 (Part 1) : 2011
The measured value of load loss shall be multiplied
with the square of the ratio of rated current (tapping
current) to test current. The resulting figure shall then
be corrected to reference temperature (see 10.1). The
PR loss (R being dc resistance) is taken as varying
directly with the winding resistance and all other losses
inversely with the winding resistance. The
measurement of winding resistance shall be made
according to 10.2. The temperature correction
procedure is detailed in Annex F.
The short-circuit impedance is represented as reactance
and ac resistance in series. The impedance is corrected
to reference temperature assuming that the reactance
is constant and that the ac resistance derived from the
load loss varies as described above.
On transformers having a tapped winding with tapping
range exceeding ±5 percent, the short-circuit
impedance shall be measured on the principal tapping
and the two extreme tappings.
On a three-winding transformer, measurements are
performed on the three different two-winding
combinations. The results are re-calculated, allocating
impedances and losses to individual windings. Total
losses for specified loading cases involving all these
windings are determined accordingly.
NOTES
1 For transformers with two secondary windings having the
same rated power and rated voltage and equal impedance to
the primary (sometimes referred to as 'dual-secondary
transformers'), it may be agreed to investigate the symmetrical
loading case by an extra test with both secondary windings
short-circuited simultaneously.
2 The measurement of load loss on a large transformer requires
considerable care and good measuring equipment because of
the low power factor and the often large test cuiTents. Correction
for measuring transformer errors and for resistance of the test
connections should be applied unless they are obviously
negligible.
10.5 Measurement of No-load Loss and Current
The no-load loss and the no-load current shall be
measured on one of the windings at rated frequency
and at a voltage corresponding to rated voltage if the
test is performed on the principal tapping, or to the
appropriate tapping voltage if the test is performed on
another tapping. The remaining winding or windings
shall be left open-circuited and any windings which
can be connected in open delta shall have the delta
closed.
The transformer shall be approximately at factory
ambient temperature.
For a three-phase transformer the selection of the
winding and the connection to the test power source
shall be made to provide, as far as possible, symmetrical
and sinusoidal voltages across the three wound limbs.
The test voltage shall be adjusted according to a
voltmeter responsive to mean value of voltage but
scaled to read the r.m.s. voltage of a sinusoidal wave
having the same mean value. The reading of this
voltmeter is U'.
At the same time, a voltmeter responsive to the r.m.s.
value of voltage shall be connected in parallel with the
mean- value voltmeter and its indicated voltage U shall
be recorded.
When a three-phase transformer is tested, the voltages
shall be measured between line terminals, if a delta-
connected winding is energized, and between phase
and neutral terminals if a YN or ZN connected winding
is energized.
The test voltage wave shape is satisfactory if the
readings U' and U are equal within 3 percent.
The measured no-load loss is P^, and the corrected no
load loss is taken as:
U'-U
(usually negative)
U'
If the difference between voltmeter readings is larger
than 3 percent, the validity of the test is subject to
agreement.
The r.m.s. value of no-load current is measured at the
same time as the loss. For a three-phase transformer,
the mean value of readings in the three phases is taken.
NOTES
1 It is recognized that the most severe loading conditions for
test voltage source accuracy are usually imposed by large
single-phase transformers.
2 In deciding the place of the no-load test in the complete
test sequence, it should be borne in mind that no-load loss
measurements performed before impulse tests and/or
temperature rise tests are, in general, representative of the
average loss level over long time in service. Measurements
after other tests sometimes show higher values caused by
spitting between laminate edges during the impulse tests, etc.
Such measurements may be less representative of losses in
service.
10.6 Measurement of the Harmonics of the No-load
Current
The harmonics of the no-load current in the three
phases are measured and the magnitude of the
harmonics is expressed as a percentage of the
fundamental component.
10.7 Measurement of Zero-Sequence Impedance(s)
on Three-Phase Transformers
The zero-sequence impedance is measured at rated
16
IS 2026 (Part 1) : 2011
frequency between the line terminals of a star-
connected or zigzag-connected winding connected
together, and its neutral terminal. It is expressed in
ohms per phase and is given by 3 UII, where U is the
test voltage and / is the test current.
The test current per phase — shall be stated
It shall be ensured that the current in the neutral
connection is compatible with its current-carrying
capability.
In the case of a transformer with an additional delta-
connected winding, the value of the test current shall
be such that the current in the delta-connected winding
is not excessive, taking into account the duration of
application.
If winding balancing ampere-turns are missing in the
zero-sequence system, for example, in a star-star-
connected transformer without delta winding, the
applied voltage shall not exceed the phase-to-neutral
voltage at normal operation. The current in the neutral
and the duration of application should be limited to avoid
excessive temperatures of metallic constructional parts.
In the case of transformers having more than one star-
connected winding with neutral terminal, the zero-
sequence impedance is dependent upon the connection
{see 3.7.3) and the tests to be made shall be subject to
agreement between the manufacturer and the purchaser
Auto-transformers with a neutral terminal intended to
be permanently connected to earth shall be treated as
normal transformers with two star-connected windings.
Thereby, the series winding and the common winding
together form one measuring circuit, and the common
winding alone forms the other. The measurements are
carried out with a current not exceeding the difference
between the rated currents on the low-voltage side and
the high- voltage side.
NOTES
1 In conditions where winding balancing ampere-turns are
missing, the relation between voltage and current is generally
not linear. In that case several measurements at different values
of current may give useful information.
2 The zero-sequence impedance is dependent upon the physical
disposition of the windings and the magnetic parts and
measurements on different windings may not, therefore, agree.
10.8 Tests on On-load Tap-Changers
10.8.1 Operation Test
With the tap-changer fully assembled on the
transformer the following sequence of operations shall
be performed without failure:
a) with the transformer un-energized, eight
complete cycles of operation (a cycle of
operation goes from one end of the tapping
range to the other, and back again);
b) with the transformer un-energized, and with
the auxiliary voltage reduced to 85 percent of
its rated value, one complete cycle of operation;
c ) with the transformer energized at rated voltage
and frequency at no load, one complete cycle
of operation; and
d) with one winding short-circuited and, as far
as practicable, rated current in the tapped
winding, 10 tap-change operations across the
range of two steps on each side from where a
coarse or reversing changeover selector
operates, or otherwise from the middle
tapping.
10.8.2 Auxiliary Circuits Insulation Test
After the tap-changer is assembled on the transformer,
a power frequency test shall be applied to the auxiliary
circuits as specified in IS 2026 (Part 3).
11 ELECTROMAGNETIC COMPATIBILITY
(EMC)
Power transformer shall be considered as passive
elements in respect to emission of, and immunity to,
electromagnetic disturbances.
NOTES
1 Certain accessories may be susceptible to electromagnetic
interference.
2 Passive elements are not liable to cause electromagnetic
disturbances and their performance is not liable to be affected
by such disturbances.
17
IS 2026 (Part 1) : 2011
ANNEX A
(Clause 2)
LIST OF REFERRED INDIAN STANDARDS
IS No Title IS No
1076 (Part 1): Preferred numbers: Part 1 Series of 5553 : 1989
1985 preferred number (All parts)
2026 Power transformers: 6600:1972
(Part 2) : 2010 Temperature rise (first revision)
(Part 3) : 2009 Insulation levels and dielectric tests 11171 : 1985
(Part 4) : 1977 Terminal marking, tappings and
connections 13964 : 1994
(Part 5) : 20 1 1 Ability to withstand short circuit (first
revision) IS/ISO 9001 :
2000
Title
Reactors
Guide for loading of oil immersed
transformers
Specification for dry-type power
transformers
Methods of measurement of
transformer and reactor sound levels
Quality management systems —
Requirements
ANNEX B
(Clause 1.1.2)
INFORMATION REQUIRED WITH ENQUIRY AND ORDER
B-1 RATING AND GENERAL DATA
B-1.1 Normal Information
The following information shall be given in all cases:
a)
b)
c)
d)
e)
f)
h)
J)
Particulars of the specifications to which the
transformer shall comply;
Kind of transformer, for example, separate
winding transformer, auto-transformer or
booster transformer;
Single or three-phase unit;
Number of phases in system;
Frequency;
Dry-type or oil-immersed type. If oil-
immersed type, whether mineral oil or
synthetic insulating liquid. If dry-type, degree
of protection (see IS 11171);
Indoor or outdoor type;
Type of cooling;
Rated power for each winding and, for tapping
range exceeding ±5 percent, the specified
maximum current tapping, if applicable. If the
transformer is specified with alternative
methods of cooling, the respective lower
power values are to be stated together with
the rated power (which refers to the most
efficient cooling);
k) Rated voltage for each winding;
m) For a transformer with tappings:
1 ) which winding is tapped, the number of
tappings, and the tapping range or
tapping step;
2) whether 'off-circuit' or 'on-load' tap-
changing is required;
3) if the tapping range is more than ±5
percent, the type of voltage variation, and
the location of the maximum current
tapping, if applicable, (see 5.4).
n) Highest voltage for equipment (U^) for each
winding [with respect to insulation [see
IS 2026 (Part 3)];
p) Method of system earthing (for each
winding);
q) Insulation level [see IS 2026 (Part 3)] , for each
winding;
r) Connection symbol and neutral terminals, if
required for any winding;
s) Any peculiarities of installation, assembly,
transport and handling. Restrictions on
dimensions and mass;
t) Details of auxiliary supply voltage (for fans
and pumps, tap-changer, alarms, etc);
u) Fittings required and an indication of the side
18
IS 2026 (Part 1) : 2011
from which meters, rating plates, oil-level
indicators, etc, shall be legible;
v) Type of oil preservation system; and
w) For multi-winding transformers, required
power-loading combinations, stating, when
necessary, the active and reactive outputs
separately, especially in the case of multi-
winding auto-transformers.
B-1.2 Special Information
The following additional information may need to be
given:
a) If a lightning impulse voltage test is required,
whether or not the test is to include chopped
waves [see IS 2026 (Part 3)];
b) Whether a stabilizing winding is required and,
if so, the method of earthing;
c) Short-circuit impedance, or impedance range
(see Annex D). For multi-winding
transformers, any impedances that are
specified for particular pairs of windings
(together with relevant reference ratings, if
percentage values are given);
d) Tolerances on voltage ratios and short-circuit
impedances as left to agreement in Table 1 ,
or deviating from values given in the table;
e) Whether a generator transformer is to be
connected to the generator directly or through
switchgear, and whether it will be subjected
to load rejection conditions;
f) Whether a transformer is to be connected
directly or by a short length of overhead line
to gas-insulated switchgear (GIS);
g) Altitude above sea-level, if in excess
of 1 000 m (3 300 ft);
h) Special ambient temperature conditions or
restrictions to circulation of cooling air;
j) Expected seismic activity at the installation
site which requires special consideration;
k) Special installation space restrictions which
may influence the insulation clearances and
terminal locations on the transformer;
m) Whether load current wave shape will be
heavily distorted. Whether unbalanced three-
phase loading is anticipated. In both cases.
n)
P)
q)
r)
s)
t)
u)
V)
details to be given;
Whether transformers will be subjected to
frequent overcurrents, for example, furnace
transformers and traction feeding transformers;
Details of intended regular cyclic
overloading other than covered by 4.2 (to
enable the rating of the transformer auxiliary
equipment to be established);
Any other exceptional service conditions;
If a transformer has alternative winding
connections, how they should be changed, and
which connection is required ex works;
Short-circuit characteristics of the connected
systems (expressed as short-circuit power or
current, or system impedance data) and
possible limitations affecting the transformer
design [see IS 2026 (Part 5)];
Whether sound-level measurement is to be
carried out (see IS 13964);
Vacuum withstand of the transformer tank
and, possibly, the conservator, if a specific
value is required; and
Any special tests not referred to above which
may be required.
B-2 PARALLEL OPERATION
If parallel operation with existing transformers is
required, this shall be stated and the following
information on the existing transformers given:
a)
b)
c)
d)
e)
f)
Rated power;
Rated voltage ratio;
Voltage ratios corresponding to tappings other
than the principal tapping;
Load loss at rated current on the principal
tapping, corrected to the appropriate reference
temperature;
Short-circuit impedance on the principal
tapping and at least on the extreme tappings,
if the tapping range of the tapped winding
exceeds ±5 percent; and
Diagram of connections, or connection
symbol, or both.
NOTE — On multi-winding transformers, supplementary
information will generally be required.
19
IS 2026 (Part 1) : 2011
ANNEX C
(Clause 5.4)
EXAMPLES OF SPECIFICATIONS FOR TRANSFORMERS WITH TAPPINGS
C-1 EXAMPLE 1 — CONSTANT FLUX VOLTAGE
VARIATION
Transformer having a 66 kV/20 kV three-
phase 40 MVA rating and a ±10 percent tapping range
on the 66 kV winding, with 1 1 tapping positions. Short
notation: (66 ± 5 x 2 percent ) / 20 kV.
Category of voltage variation
Rated power
Rated voltages
Tapped winding
Number of tapping positions
CFVV
40 MVA
66 kV/20 kV
66 kV
(tapping range
±10 percent )
11
If this transformer shall have reduced power tappings,
say, from tapping -6 percent, add:
maximum current tapping
: tapping -6
percent
The tapping current of the HV winding is then limited
to 372 A from the tapping -6 percent to the extreme
tapping -10 percent where tapping power is reduced
to 38.3 MVA.
C-2 EXAMPLE 2
VARIATION
VARIABLE FLUX VOLTAGE
Transformer having a 66 kV/6 kV, three-phase 20 MVA
rating and a +15 percent, -5 percent tapping range on
the HV winding, but having a constant tapping voltage
for the HV winding and a variable tapping voltage for
the LV winding, between:
6.32 kV to
0.95 1.15
Category of voltage variation
Rated power
Rated voltages
Tapped winding
:5.22kV
Number of tapping positions :
Tapping voltages of 6 kV winding :
VFVV
20 MVA
66 kV/6 kV
66 kV
(tapping
range -1-15
percent,-5
percent )
13
6.32 kV 6
kV, 5.22 kV
If this transformer shall have reduced power tappings,
add for example:
maximum current tapping
tapping +5
percent
The 'tapping current' of the untapped winding (LV) is
then limited to 2 020 A from the tapping +5 percent to
the extreme tapping -1-15 percent where the tapping
power is reduced to 18.3 MVA.
C-3 EXAMPLE 3
VARIATION
COMBINED VOLTAGE
Transformer having a 160 kV/20 kV three-
phase 40 MVA rating and a ±15 percent tapping range
on the 160 kV winding. The changeover point
(maximum voltage tapping), is at +6 percent, and there
is also a maximum current tapping in the CFVV range
at -9 percent:
Tapped winding: 160 kV, range ± 10 x 1.5 percent.
Tappings
c
.2
1
S
^^?
a<3
.l^c.^
1
1
1
UuT
4t
/ht
/bt
7ht/
kV
A
A
A
/bt
(1)
(2)
(3)
(4)
(5)
(6)
(7)
1(-Hl5
9/20
169.6
18.43
125.6
1 155
36.86
percent )
7 (+6
8/48
169.6
20
136.2
1 155
40
percent)
11(0
8
160
20
144.4
1 155
40
percent)
17 (-9
7/28
145.6
20
158.7
1 155
40
percent)
21 (-15
6/80
136
20
158.7
1080
37.4
percent)
NOTES
1 On completing with data for intermediate tappings, the
preceding table can be used on a rating plate.
2 Compare this specification and a CFVV specification which
would be:
(160 ± 15 percent ) / 20 kV — 40 MVA
The difference is that the HV tapping voltage,
according to the example, does not exceed the 'system
highest voltage' of the HV system, which is 170 kV
(lEC standardized value). The quantity 'highest voltage
for equipment' which characterizes the insulation of
the winding, is also 170 kV [see IS 2026 (Part 3)].
20
IS 2026 (Part 1) : 2011
ANNEX D
(Clauses 5.5 and B-l. 2)
SHORT-CIRCUIT IMPEDANCE BY BOUNDARIES
The upper boundary (Fig. 3) is a constant value of
short-circuit impedance as a percentage, which is
determined by the permissible voltage drop at a
specified loading and at a specified power factor.
The lower boundary is determined by permissible
overcurrent on the secondary side during a through-
fault.
The dashed line is an example of a transformer short-
circuit impedance curve which would satisfy this
specification.
30
28
26 -
24
o
c
n
T3
o.
22 -
18
16
14
////////////
24.^ ^ — — — "
'///// //////// /J_C^ ^
21.7 \ WW \\\\\ \\\\\\\\^\V^^V^ '
T-
T
27,8
20,6
_20 -15 -10 -5 +5 +10
Tapping range %
Fig. 3 Example of Specification of Short-Circuit Impedance by Boundaries
21
IS 2026 (Part 1) : 2011
ANNEX E
(Clause 6)
THREE-PHASE TRANSFORMER CONNECTIONS
Common Connections are given in Fig. 4 and other connections are given in Fig. 5, 6 and 7.
I II III I
YyO
III II
II Hi >
ill A
HI II
m
DdO
mA
m
DzO
m
LU X
Yd1
A
iij
Dyl
Yz1
m
m
J
m
UJ
Yds
^A
ill
m<.
Dy5
Yz5
m
m
a
UJ
Yy6
Mi
m
my
m
Od6
Dz6
LU
11
Yd11
[ttS A
Hj
m >
Dyll
Yzll
Hi
NOTE — It should be noted that these conventions differ from those previously used in Fig. 5 of IS 2026 (Part 5).
Fig. 4 Common Connections
22
IS 2026 (Part 1) : 2011
Additional Connections
tlA
Dd2
m v
M
Dz2
*^
m A
m A
Dd4
Dz4
II .1 (I
WW A,
m
fl)
w
Yd7
MA
ID
Dy7
Yz7
E>
m y
i]£]
mi
/
8
Ma
m A
Dz8
[O
10
ffi) A
m
DdIO
Dz10
tlv
Mt,V^
t
NOTE — It should be noted that these conventions differ from those previously used in Fig. 5 of IS 2026 (Part 4)
Fig. 5 Additional Connections
23
IS 2026 (Part 1) : 2011
II
II
III
II
II
Fig. 6 Designation of Connections of Three-Phase Auto-transformers by Connection Symbols
Auto-transformer YaO
(i) ♦ {»)<> (I) « (ii) <>
n I
(i)
(ii)
L_
(i) (ii)
(')
(ii)
III
-t(i) (ii)'
L
L.
.J L
Fig. 7 Example of Three Single-Phase Transformers Connected to Form a Three-Phase Bank
(Connection Symbol Yd5)
24
IS 2026 (Part 1) : 2011
ANNEX F
(Clause 10.4)
TEMPERATURE CORRECTION OF LOAD LOSS
F-1 LIST OF SYMBOLS
Index 1 : Refers to measurement of 'cold winding
resistance' (see 10.2).
Index 2 : Indicates conditions during measurement
of load loss (see 10.4).
r : Indicates conditions at 'reference
temperature' (see 10.1).
R : Resistance.
9 : Winding temperature, in °C.
P : Load loss.
/ : Specified load current for loss
determination (rated current, tapping
current, other specified value related to a
particular loading case).
P^ : Additional loss.
The winding resistance measurement is made at a
temperature 9,. The measured value is /?,.
The load loss is measured with the winding at an
average temperature 92. The measured loss referred to
specified current /, is P^. This loss is composed of
ohmic loss: fR^ and 'additional loss': f ,
„ 235 + a ^
At reference temperature 9^, the winding resistance is
R,, the additional loss P..,, the whole load loss P,.
235 + 0. ^
R^ = R, ■:^:^ — J- (copper)
235 + a
235 + a
Pi
°'235+a
„ 225 + 0. , , . . ,
R = R, (aluminium)
'225 + 01
225 + a
P. = ^2
225+0
For oil-immersed transformers with reference
temperature 75 °C the formulae become as follows:
„ 310 ,
R = R, (copper)
'235 + 0,
P,i
235 + 0,
310
300
R = R, — '^^^ — (aluminium)
225 + 0,
„ 225 + 0, , , . . ,
R, ^^^ — ^ (alumimum)
^^ " "'225+0
fR.
P. = P.2
225 + 0,
300
Finally: P,= /2/;,.+ P^
25
Bureau of Indian Standards
